Fire Risk

Overheating Fuse Board

A hot consumer unit is a fire hazard. Don't ignore heat, burning smells, or discolouration - get it checked immediately.

Burning smell or visible damage?

Turn off the main switch and call us immediately - this is a fire risk

Warning Signs

Signs Your Fuse Board Is Overheating

Recognise these warning signs and know how quickly to act on each.

Warm or hot to touch
Get checked within 24-48 hours
Burning or melting smell
Turn off main switch - call immediately
Discoloured or melted plastic
Turn off main switch - call immediately
Scorch marks on casing
Turn off main switch - call immediately
Buzzing or crackling sounds
Get checked within 24 hours
Breakers tripping frequently
Get checked within a week

What Causes Fuse Board Overheating?

Understanding the cause helps you understand the urgency and likely solution.

Loose Connections

Poorly tightened terminals create resistance, generating heat. Common in older boards or poor installations.

Overloaded Circuits

Circuits carrying more current than rated cause components to overheat. Often seen in properties with modern demands on old wiring.

Faulty Components

MCBs, RCDs, or bus bars can fail internally, creating heat even under normal load.

Undersized Board

Older boards may not be rated for modern electrical demands from appliances, EVs, or home offices.

What We'll Do When We Arrive

Immediate Assessment

  • Thermal imaging to identify hot spots
  • Check all connections for tightness
  • Inspect for damage or discolouration
  • Assess circuit loading

Repair or Replace

  • Tighten loose connections
  • Replace faulty MCBs or RCDs
  • Full consumer unit replacement if needed
  • Test and certify all work

Typical Costs

Diagnosis & Repair

From £85 plus VAT

Loose connections, minor fixes

Our Standard

Full RCBO Board Upgrade

From £499 plus VAT

Individual circuit protection as standard

Component Replacement

£80-150 plus VAT

Faulty MCB or RCD replacement

Overheating Fuse Board Questions

Why is my fuse board getting hot?

Common causes include loose connections creating resistance, overloaded circuits drawing excessive current, faulty MCBs or RCDs, poor quality components, or an undersized board for your property's electrical demand. All cause heat buildup and are fire risks.

Is a hot fuse board dangerous?

Yes, it's a serious fire hazard. Electrical connections should run cool. Heat indicates a fault that could lead to melted plastic, damaged wiring, or fire. Don't ignore it - get it checked immediately.

Should I turn off the power?

If the board is very hot, smells burnt, or shows signs of damage, turn off the main switch and call us. Don't touch individual breakers if the unit appears damaged - wait for professional assessment.

How much does a new consumer unit cost?

A consumer unit replacement starts from £499 plus VAT for a standard single-phase board. Three-phase boards start from £1,500 plus VAT. This includes the unit, installation, testing, and certification.

Don't Risk a Fire

An overheating fuse board is one of the most common causes of electrical fires. If you've noticed heat, smells, or damage, call us now.